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In 1821 Thomas Seeback discovered that if a circuit is formed using two dissimilar metal conductors with one junction at a higher temperature than the other then a difference in temperature creates a small current (EMF) within the circuit. The resultant EMF (Electro Motive Force) is proportional to the temperature difference between the junction and is measured in millivolt.
There are several different recognized thermocouple types available. Each type has different temperature ranges as well as different recommended applications. For connecting the thermocouples to the temperature indicators Extension and Compensating cables are used.
Extension Cables are manufactured from conductors having the same nominal composition as well as the same emf output as those of the corresponding thermocouple. Letter ‘X’ following the designation of the thermocouple, e.g. KX, denotes these cables.
1. PTFE/ PTFE| Thermocouple Extension and Compensating Cable Type | Conductor combinations | Approx. working Temp. (°C) range of measuring junction (Not related to wire size and Insulating Material) | NOTES | ||
| + Leg | - Leg | Continuous | Short Period | ||
| KX | Nickel-Chromium (Ni-Cr) Also Known as ‘Chromel®’ |
Nickel-Aluminium (Ni-Al) Also Known as ‘Alumel®’ |
0 to 1100 | -180 to 1350 | Most commonly used in oxidizing atmosphere |
| KC | Copper (Cu) |
Copper-Nickel (Cu-Ni) Also Known as ‘Constantan’ |
-- |
-- | Most commonly used in oxidizing atmosphere |
| EX | Nickel-Chromium (Ni-Cr) Also Known as ‘Chromel®’ |
Copper-Nickel (Cu-Ni) Also Known as ‘Constantan’ |
0 to 800 | -40 to 900 | Suitable for use in a vacuum or mildly oxidizing atmosphere |
| JX | Iron (Fe) |
Copper-Nickel (Cu-Ni) Also Known as ‘Constantan’ |
+20 to 700 | -180 to 750 | Mostly used in plastics moulding industries. Iron oxidizes at low and at high temperature |
TX |
Copper (Cu) |
Copper-Nickel (Cu-Ni) Also Known as ‘Constantan’ |
-185 to 300 | -250 to 400 |
Excellent for low termperature and good for when moisture may be present. |
| PTFE Wires & Cables | PTFE Sleeves | Thermocouple & RTDCables | Heating Cables / Underfloor Heating Cables | Fiber Glass Insulated Flexible cable |